| Replace Dinghy Air Valve |
In the spring of 2011 I re-inflated my AB
RIB for the first time in nearly a year. The dinghy had
been stored on deck since I deflated it in the previous year.
During the inflation of the bow chamber the little red, plastic
stem inside the valve broke off. The stem and the spring
around it control the valve - closing it during operation and
inflation and opening it during deflation. I was still
able to inflate the chamber and the pressure of the air in the
chamber kept the
valve closed after I removed the pump hose. I tested it
for leaks around the valve and found none. I left the
dinghy inflated on deck for two months with no sign of a leak.
I did not use the dinghy until the fall of 2011, when I took a
mooring in Annapolis, MD while working for the U.S. Boat Shows
(separate sail and power boat shows). Now I needed
the dinghy to get from the mooring to the dinghy dock in
Annapolis harbor, and now the bow chamber was leaking badly.
It would almost completely deflate over night. The valve
which had previously stayed closed when the chamber was inflated
now was stuck open and only the valve cap proved a poor seal for
the valve. I really needed to repair or replace the valve. |

The defective valve, missing the red stem and spring |
On the left is picture of the defective valve, missing the red stem and
spring. At this point the valve had once more closed from
the internal air pressure and the chamber was holding pressure
or leaking very slowly. I talked with the AB dealer
in Annapolis and was told the valves could not be repaired, but
could easily be replaced. All I needed was a replacement
valve and the tool used to install/de-install the valve.
The tool is not absolutely necessary, but makes the process much
easier, especially for someone who has never done it before.
I purchased the tool and three valves from the dealer. |
The valve unit consists of two pieces - the valve itself and
the base into which the valve is threaded. The base
resides inside the air chamber.
On the right is one of the valve units after I unscrewed the valve
from the base. When I replace the valve on the dinghy I
will use the base that is already inside the chamber and just
screw the new valve into that base. There are no sealants
or adhesives used with these valves.
Also in the picture is the tool used to install and de-install
the valves. This is a very simple tool, just a metal tube
with two teeth at one end that engage the valve and can be used
to turn it to screw it into or out of the base. |

One air valve unit (separated) and the install tool |

The new valve installed in the dinghy |
The first step was to remove the old valve from the
base. To start I left the chamber inflated. I
inserted a screw driver in the hole in the tool to provide
additional torque and turned the
valve enough to start the unthreading from the base.
Then I deflated the chamber. This was necessary to to allow
me to grab the base from outside the chamber and hold it
in place. Replacing the base would have likely required
the use of a heat gun to soften the dinghy material so the base
could be pulled out of the chamber and the new one inserted.
Since there did not appear to be any problem with the base, I
just replaced the valve. Holding the base in place, inside
the chamber I screwed the new valve into the base, then
tightened it with the tool and screw driver. |
| Then I inflated the bow chamber and tested it for a leak. |

Bow chamber inflated. |

Defective air valve. |
On the left is the removed air valve, missing the stem and
spring. |
This is the valve seat that seals the valve when the spring
on the missing stem forces it up agains the bottom of the valve
housing. Air pressure within the chamber can also press
this seat against the housing and provide a partial seal of the
valve.
The missing stem piece fits over the stem on the seat and
somehow is fastened to this seat. That fastening is what
is broken in this valve.
This appears to be an infrequent, but not
uncommon problem with these valves. I would advise anyone
with an AB or other inflatable that uses these valves to keep a spare
valve onboard and the tool in the tool box. |

The Valve Seat |