Deck and Rigging Upgrades
Ground Tackle
Click on picture to view at full resolutionAdded a 44# Bruce to the existing 44# Chinese CQR anchor.  Also added rode for the Bruce consisting of 50' 3/8" proof coil chain and 400' of 3/4" rope.  This required a change in the chain wheel on the Lofrans windlass.
All Chain Rode
After 7 years of using the 50' if 3/8" chain and rode I was ready to go to an all-chain-rode.  I was initially concerned that if the windlass failed I would not be able to bring an all chain rode aboard by hand.  What I failed to realize that it I'm anchored in less than 50' of water the weight of the all chain rode is the same as my 50' of chain.  Actually if I went to 5/16" chain the all chain rode would weigh considerably less than my 3/8" chain rode.
So finally in August, 2008  ordered a half-pail (300') of 5/16" G40 chain from 1st-ChainSupply.com.  Of course this required another chain wheel for the Lofrans Windlass.
When The chain finally arrived I (with help from Tom Widmer) dragged it down the dock and flacked it so that I could apply paint to mark the chain length.
In the picture on the right the I have started the painting of length markers using Rust-Oleum.
I used both drop clothes and plastic paint liners to keep the paint on the chain and not on the dock.
This long red marker indicates 125' of chain.

Below are the color-coded depth markers for the anchor chain.  I got this scheme from the Yandina website.  At first it seemed a little difficult to use, but after studying it for a bit I recognized that it could be very effective.
The basis of the coding are the three colors plus bare chain, each of which represents a number as shown below

Bare Chain =0
Red = 1
Yellow = 2 (Yandina used white)
Blue = 3

White in the diagram represents bare chain.  Each of the colors then is a multiplier of either 25' or 100' depending on whether the color is in the center of the marker or on the outside.  The center colors are multipliers of 25' and the outer markers are multipliers of 100'.  I think the strength of the scheme is that it is symmetrical, you can read it easily from either direction, and it should be readable even if the marker is under several feet of water.  The big issue will be how well the paint holds after several times through the windlass chain wheel and after dragging through sand.

I used Rust-Oleum paint and primer on the chain.

 
 

 

Running Rigging - Mizzen Mast
Click on picture to view at full resolutionWith encouragement from Jack Tyler I replaced the mizzen sheet arrangement from a lead to a winch on the mast with a 4:1 set of blocks and a cam cleat.  The mizzen certainly doesn't need a winch to trim (unless I get really feeble in old age).  Even this new arrangement is overkill, but it was the cheapest tackle available in West Marine at the time I went into the store.  The primary reason for this change is to allow Leonard Canvas to maximize the height and forward reach of the bimini I have ordered.  It will have the additional advantage of freeing the mizzen mast winch for a mizzen staysail halyard.
Click on picture to view at full resolutionReplaced old Schaeffer blocks on the running backstays with Garhauer blocks.  25 years of sun had killed the plastic sheaves in the old blocks.
When I added the Bimini cover over the cockpit the control lines on the mizzen boom suddenly  became difficult to reach.  The outhaul, topping lift and reef line were all cleated mid-boom, which made them convenient to the helm before the cockpit was covered.  With the Bimini in place I had to stand on the stern coaming or the bridge deck and reach over the Bimini to adjust one of the lines.  This arrangement didn't exactly provide for a lot of leverage on those lines as well.To correct the problem I replaced the cleats on the starboard side of the boom with a double Lewmar D1 clutch.  This is the same clutch I use on the main sail boom for the reefing lines.  The mizzen clutch is close to the goose neck, over the forward edge of the Bimini so it is easily reached.  This clutch takes care of the outhaul and the reef line, the two lines that need a little leverage.When I added the Bimini cover over the cockpit the control lines on the mizzen boom suddenly  became difficult to reach.  The outhaul, topping lift and reef line were all cleated mid-boom, which made them convenient to the helm before the cockpit was covered.  With the Bimini in place I had to stand on the stern coaming or the bridge deck and reach over the Bimini to adjust one of the lines.  This arrangement didn't exactly provide for a lot of leverage on those lines as well.

To correct the problem I replaced the cleats on the starboard side of the boom with a double Lewmar D1 clutch.  This is the same clutch I use on the main sail boom for the reefing lines.  The mizzen clutch is close to the goose neck, over the forward edge of the Bimini so it is easily reached.  This clutch takes care of the outhaul and the reef line, the two lines that need a little leverage.

When I added the Bimini cover over the cockpit the control lines on the mizzen boom suddenly  became difficult to reach.  The outhaul, topping lift and reef line were all cleated mid-boom, which made them convenient to the helm before the cockpit was covered.  With the Bimini in place I had to stand on the stern coaming or the bridge deck and reach over the Bimini to adjust one of the lines.  This arrangement didn't exactly provide for a lot of leverage on those lines as well.To correct the problem I replaced the cleats on the starboard side of the boom with a double Lewmar D1 clutch.  This is the same clutch I use on the main sail boom for the reefing lines.  The mizzen clutch is close to the goose neck, over the forward edge of the Bimini so it is easily reached.  This clutch takes care of the outhaul and the reef line, the two lines that need a little leverage.On the port side of the boom I left the topping lift on a cleat.  This cleat is on the aft portion of the boom and can be reached (by someone as tall as I - >6') with only minor difficulty.  I could not get my hands on a single D1 clutch at the time I was making these modifications so I left it alone.  I planned to replace that cleat over the winter (2004).  It is now 2008 and the cleat is still there.

Running Rigging - Main Mast
Click on picture to view at full resolutionConverted the halyards from external to internal.  This provided one additional jib halyard and added an adjustable topping lift to replace the harbor lift for the boom that is attached to the mizzen mast.  This topping lift could also be used as an emergency replacement for the main halyard.  The internal halyards also eliminated a lot of halyard chafe at the spreaders, reduce halyard noise at the dock and at anchor, and generally cleaned up the mast area.

For details on this conversion see the 2003 Rigging Overhaul page.

 Click on picture to view at full resolutionAdded Lewmar Rope Clutches to secure Genoa and Spinnaker halyards.  Also replaced all halyards, including the main and mizzen.  With the conversion to internal halyards I had two Genoa halyards, but only a single rope clutch (picture on left).

 

Click on picture to view at full resolutionSubsequently I replaced the single Genoa halyard clutch with a double clutch to accommodate both halyards (picture on right).  .
Click on picture to view at full resolutionI used the freed up single clutch to put a rope clutch on the mainsail halyard as well (picture on left).  Now all halyards, including the topping lift, are secured with rope clutches.
Click on picture to view at full resolutionAlso added double rope clutch on the main boom for the reef lines.
Click on picture to view at full resolution
Standing Rigging
Click on picture to view at full resolutionIt is difficult to see in the picture on the left, but shortly after I sailed Sarah back from Europe to the Chesapeake Bay I discovered that the port forward lower shroud had started to break at the turnbuckle fitting.  If you click on this picture to download the full resolution image you can see that several of the wire strands have separated at the top of the turnbuckle.  This was the original 30 year-old rigging installed by Pearson or the dealer when the boat was first commissioned.

I had the rig surveyed before we left Florida on the Atlantic Circle, and I also went over the rigging myself before we left Portugal and the return passage.  The surveyor recommended I replace the rigging based on the age, but found nothing the required immediate attention.  So I departed and made two trans-Atlantic passages on this rigging.

I assume this break started while we were sailing back from Portugal.  I'm actually glad I didn't notice this until Sarah was safely back in the Chesapeake Bay.  If I had discovered it while at sea there wasn't much I could have done about it, but I sure would have worried about it.

Click on picture to view at full resolutionAfter discovering the break I had all of the main mast standing rigging replaced, wire, turnbuckles, terminals and toggles.  All of this stuff was nearly 30 years old, so I think I got good service from it.  For the replacement rigging I had Sta-Lok turnbuckles installed on all of the shrouds and stays.  For the terminals on the mast I had swaged terminals installed.
Winches
Click on picture to view at full resolutionSarah came with a full set of working, but aged Lewmar winches.  I replaced the Lewmar 16 & 25 2-speed winches on the main mast with Andersen 16 2-speed winches.  The bearing assembly on both of those Lewmar winches were broken.

 

Click on picture to view at full resolution The Lewmar 48 3-speed cockpit winches were still in good working condition, but I really wanted to replace them with self-tailing winches.  Also 3-speed winches are pretty much an overkill on a cruising boat like Sarah.  In the first three years of sailing Sarah the only time I ever operated the winches in the first gear was right after the annual maintenance just to insure the gear was still working.  I replaced the Lewmar 48s with a pair of Andersen 45ST 2-speed winches.
Hatches & Ventilation
Click on picture to view at full resolutionReplaced the three original equipment Bomar hatches with Lewmar Ocean Series hatches.
I never like those cast Aluminum Bomar hatches.  They required support arms to hold the hatch open, which then must be loosened to close the hatch.  Two screw-down knobs then had to be tightened to seal the hatch.  It typically took several minutes to close the three Bomar Hatches on Sarah.
Click on picture to view at full resolutionThe main cabin hatch, just aft of the mast had a crack in the frame.  I used the necessity of replacing that hatch as an excuse to replace the other two as well.
I was familiar with the Lewmar hatch design which included self supporting hinges and cam-type dogs.  Bomar had a similar hatch, the Seabreeze line, which appeared to be slightly better than the Lewmars.  However in their infinite wisdom, the engineers at Bomar decided not to make those hatches as drop-in replacements for the old cast aluminum hatches.
The Lewmar hatches used the same size cut-out as the original Bomar hatches.
So Lewmar got my business.
Click on picture to view at full resolutionThe Lewmar hatches were a nearly perfect fit in the existing cut-out and internal trim.  I only had to do a little sanding of the wooden internal hatch frame that is hidden by the trim pieces shown in the picture on the left.
Click on picture to view at full resolutionAdded a small deck hatch over the aft cabin berth.
This hatch provides the only ventilation to the aft cabin when the companionway hatch is closed.
Click on picture to view at full resolutionIt also allows additional light into what is otherwise the darkest cabin on the boat.
Click on picture to view at full resolutionI replaced the non closing cowl vents on the transom deck with Nicro Solar Vents which can be sealed in rough weather.
Click on picture to view at full resolution
Click on picture to view at full resolutionWhen I mounted the Raymarine C120 Chartplotter/Radar display on a swing mount in the companionway I knew there was on limitation in that location.  When sailing downwind in rain the teak companionway drop boards had to be put in place making the chartplotter and radar display visible only below decks.  Just when I might want to scan the area with the radar or check the vessels position I had to go below decks.  I lived with this limitation for several years, including one Trans-Altantic sail.  Finally just before departing Lagos, PT for the return trip across the Atlantic I fitted a clear perspex drop board to make the C120 display visible from the cockpit even when the hatch is closed. 
Click on picture to view at full resolutionThe picture above on the right, is the view through the hatch board from the cabin.  I wonder how many times I'll bash my head into this plastic hatch board forgetting it is there. 
Click on picture to view at full resolutionYou'll notice the hatch board reflects a lot of light on a sunny day making the C120 hard to see.  Of course on a sunny day I don't need the hatch in place.  A heavy rain will also make the display difficult to see.  Well no solution is perfect.
Click on picture to view at full resolutionOn the left the view after dark, even with the reflection of the flash from my cheap digital camera (can't be turned off) the chart plotter is easy to see.

 

Monitor Wind Vane
Click on picture to view at full resolutionAlthough Sarah's Raymarine 6000 Autopilot did an excellent job on our Bermuda Cruise and has performed flawlessly since installed, for longer ocean trips I believe wind vane self-steering would be of great benefit.  When I purchased Sarah I owned an Aries Wind Vane from my previous boat.  I determined that the generator installation would make the installation of the Aries difficult if not impractical.  Consequently I sold the Aries and purchased a Monitor.
Click on picture to view at full resolutionThe wind vane precludes storing the dinghy in davits, so I removed the cast aluminum davits that came with Sarah and sold them on eBay.  I also removed the swim ladder and may sell that as well.  I did install an amidships swim ladder the next year (2005)
Click on picture to view at full resolutionI would like to purchase a set of davits that can be removed and stored during off-shore passages.  That way I could use the Monitor Wind Vane for ocean passages, storing the dinghy on deck.  On in-shore passages (i.e., ICW, French canals, etc.) the Monitor can be removed and stored and the davits installed so the dinghy will be more immediately available.
Well after four years of sailing with the Monitor and the dinghy on deck I still do not have those davits (2008). 
Emergency Tiller
Click on picture to view a full resolution imageSarah came equipped with an emergency tiller should the Edson wheel steering ever fail.  The emergency tiller is now actually a second level of backup.  The Raymarine ST6000+ Autopilot I installed in 2000 has its own tiller, which will allow me to steer the boat should the wheel steering fail.  However the autopilot is a piece of electronics, and a mechanical backup for both the wheel and autopilot should be equipped for off-shore passages. 
The emergency tiller is a 6' piece of 1 1/2" aluminum pipe with an approximate 60 degree bend in the middle (picture on right). 
Click on picture to view a full resolution imageI learned from fellow P424 owner Hal Sutphen that this tiller is a crew killer if you ever need to deploy it.  The P424 rudder is a large, low aspect "barn door" type hung on a substantial skeg.  This is a totally unbalanced rudder, which requires more mechanical advantage than a small tiller such as this can supply.  Hal found this out on an offshore passage and had to jury rig some tackle on the tiller to allow he and his crew to steer his boat for more than a few minutes at a time.  I borrowed from Hal's experience and set up two tackles on the tiller to allow a helmsperson to move and lock the tiller with little effort.  Hopefully we never have to find out if this system really works.
The picture on right shows the deck plate over the rudder post removed and the emergency tiller fitted to the rudder head.
Click on picture to view a full resolution imageThe picture on the right shows the tackles deployed to the running backstay padeyes.  The picture below shows the tiller hard over to starboard for a turn to starboard.  Since the tiller faces aft it works the opposite of a standard tiller.
Click on picture to view a full resolution image

 

Stern Light
Click on picture to view at full resolutionIt may not be clear in the pictures above, but it was apparent to me once the Monitor was installed that it would totally obscure the stern running light.  This light is original Pearson equipment installed flush in the transom about 6" below the deck.  I ignored that issue until I had to have Sarah surveyed for my off-shore insurance and the surveyor wrote that up as an issue that must be corrected.  The simple fix was to install an Aqua Signal Series 25 stern light on the stern pulpit outboard of the Monitor.  This was not an elegant installation as I ran the wires outside of the pulpit tubing, but I think it is sufficiently robust.  The Series 25 lights are designated by Aqua Signal for boats < 12 meters in length.  Sarah is 13 meters in length.  I don't think the Aqua Signal specifications reflect any formal international requirements.  In any case I did not want to have to install a series 40 light.  Not only is it more expensive and draws more power, it also puts more light into the cockpit hurting the night vision of the watch at night.  Tim Kirkpatrick's Sweden Yacht 38, on which I raced twice to Bermuda, had a factory installed series 40 light on the rail and it was really a distraction when sailing at night.  In any case the series 25 Aqua Signal light is many times more bright than the 1970s vintage Perko light it replaced.  So I feel I have enhanced Sarah's running light configuration even if I have not gone with the light most surveyors would specify. 

 

Bow Running Lights and Bow Rail Re-bed
Click on picture to view at full resolutionThe original bow running lights appear to be standard Perko fixtures screwed into the hull just below the cap rail on each side of the bow.  This was the standard arrangement back in the 1970s, but it had a number of deficiencies.  The most important is that the lights were not very visible when under sail.  The lights are low on the boat, within 5' of the water and when the boat heels under sail one of the lights is pointing down at the sea and the other up toward the sky.  The back of the fixtures were not sealed and received a lot of moisture from the anchor locker. 
Click on picture to view at full resolutionBefore we left Cascais, PT for Gibraltar in April, 2006 we noticed that the port bow light (picture on the left) was not working.  Martin Morgan got it working before we left, but we knew the fixture needed replacement.  That summer I didn't do a lot of night time sailing, but every time I did I had to go forward and tweak the light to get it working.  I guess those old Perko light fixtures are still available, but if I was going to replace it I wanted to move the lights from the hull to the bow rail where they would be more visible. 
Click on picture to view at full resolutionI selected a bi-color light from Aqua Signal to match the stern light installed before my departure from Florida.  This is a Series 25 light fixture, and like the stern light is specified for yachts under 12M.  The Series 40 light fixture is much larger and draws a lot more current so I stayed with the Series 25.  Even if it is not as bright as the Series 40 light it is a marked improvement over the Perko lights.

I used the same rail mount bracket for the bow running light as as I used for the stern light.  The only drawback to this mount is that the light is vulnerable to being struck by the shaft of the anchor when it is being deployed or brought back on board.  As long as I'm careful this shouldn't be a problem.  I may see if I can get a short piece of tubing bent around the light and attached to the rail.  That would provide some protection for the light if I lost control of the anchor.  I considered mounting the light above the rail, but decided that would have made it very vulnerable to being caught by the Genoa or the Genoa sheets and ripped of the mount.

Time will tell if this was a good decision.

Click on picture to view at full resolutionWhile I was preparing to mount the new running light I first noticed that the bow rail has been bent significantly to Starboard.  I never noticed this until I fitted the light at the center of the arc of the rail and discovered that position was directly over the starboard anchor roller.  I have no recollection of hitting anything with the bow rail, at least not with sufficient force to bend it to this degree.  You can see that I had to mount the new light on the port side of the raid to get the light reasonably close to the centerline of the boat.

Looking at the rail more closely I noticed that each of the stanchion bases were severely deformed.  It appeared that the rail came into contact with some other object with sufficient force to nearly rip the stanchions off the through-bolts.  Shades of my crushing the stern rail on departure from Ft. Pierce, FL 1 1/2 years ago.

In the spring of 2006 I noticed that the vinyl lining in one of the lockers in the forward cabin was moist.  I had looked for the source of the leak, but I couldn't pin point any one source.  This fall about the time I was preparing to install the new running light I was also doing a complete cleaning of all of the lockers and cabin wood work on Sarah.  Then I noticed that that lining in this locker was severely mildewed.  So much so that I decided not to try to clean it, but removed the vinyl lining.  Over the next several weeks we had almost daily rain showers in Lagos, PT where Sarah was berthed.  Now I could see how much water was leaking into this locker and it was a lot.  Without the foam in the lining to absorb the water it collected in small puddles in the locker.  These puddles were less than a table spoon of water, but that is a lot of water to come through the deck.  Now I could also see where the water was entering the locker - through the self-tapping screws used to clamp the hull-deck flanges.  These screws are covered by the teak cap rail and I did not believe that much water could come through the cap rail.  The cap rail was worn from 28 years of sanding and scrapping the teak and heads of some of the screws hold the rail to the deck are now exposed, but I just couldn't see how that much water could seep through those screws into the deck and then into the locker. 

Click on picture to view at full resolutionHowever, now that I was looking closely at the bow rail I could see that the stanchion bases were so badly bent that there was natural path for water to flow under the base.  If the machine screws securing the stanchion to the deck were not properly bedded water could easily seep into the hull-deck flange joint and flow between the flanges until it hit a flange screw that provided a path into the interior of the boat.

Up to this point I had debated with myself whether to run the wire for the new running light on the outside of the rail (as I did for the stern light) or run it inside the rail.  That later option is a much better choice, but it would require removing the bow rail from the deck to drill a hole for the wire.  Until I realized the rail might be the source of my leak I was strongly inclined to just run the wire outside the rail.  Since I now intended to re-bed the rail stanchions running the wire inside the rail was the only choice.

For a number of reasons I decided to attack the installation and re-bedding without completely removing the rail.  I assumed the deforming of the rail was still putting a lot of pressure on the stanchions and if I removed all of the through bolts the rail would spring significantly out of alignment with the current mountings.  In stead I elected to work on one side at a time.  The first side I attacked was the Port side, which is where I intended run the electrical wires for the running light.  After the wire had been run, the light installed and checked out I would re-bed the stanchions on that side and then start work on the starboard stanchions.  The port side is also the side of my locker leak.

Click on picture to view at full resolutionWhen I removed the Port stanchions from the deck I could not detect the presence of any bedding compound on the deck.  The P.O. may have removed the rail after it was bent and attempted to put it back into shape in a machine shop or home workshop.  When the rail was re-attached the P.O. may have thought it a temporary installation or just figured any water leaking under the stanchion would just go into the anchor locker and overboard.

The picture on the left is of the starboard aft stanchion

After installing the bi-color running light on the rail, running the wire through the rail, connecting it to the existing running light circuit (eliminating the old lights from that circuit), verifying the light work I was ready to re-install the port-side stanchions.  For that task I replaced the flat-head machine screws with round heads.  I've never understood the reasoning behind using recessed screw head in deck plates.  It does provide a flush appearance, but it severely weakens the holding power of the machine screw when a strong upward force is applied (such as what happened when I crushed the stern rail).

Click on picture to view at full resolutionRe-bedding the stanchions was relatively easy.  It is easier to fasten the through bolts than it was to get them off.  I initially just hand tightened the nuts, and then 24 hours later tightened them fully.  After that I re-installed the hatch over the anchor well, which I had removed to allow me access to both the bolt heads on the cap rail and the nuts under the deck in the anchor well.  Finally I re-attached the lifelines to the bow pulpit and tensioned them.

This job took a lot longer than I thought.  However it does appear to have solved my deck leak.  One year later (March, 2008) and no water has appeared in that locker.

Boarding Ladder
Click on picture to view at full resolutionIn addition to obscuring the stern light, the Monitor installation required the removal of the boarding ladder on the transom.  This was a small loss as the ladder was poorly designed and installed.  Further the Pearson 424 transom is very thin fiberglass and it should have been reinforced in the area where the ladder was installed.  I was glad to get this ladder off the boat in general and off the transom in particular.  However, I still needed a ladder to get on and off the boat when not tied to a dock.  I elected to go with a amidships ladder attached to slides on the Genoa track.  I purchased the ladder from Tops-In-Quality, shown on the left. 
Click on picture to view at full resolutionThe ladder will have to be removed and stored on deck or in a locker when under sail as it will likely foul the Genoa sheets.  I also have a fiberglass step that can be suspended from the same track slides.  This step is sufficient for boarding Sarah from a dinghy or water taxi, but it is not sufficient for boarding from the water.

 

Passerelle
Click on picture to view at full resolutionIn Europe most marinas do not have floating docks or finger piers, but rather offer what are called Mediterranean Moorings or Med-Style Moorings.  This is simply a concrete dock with a number of submerged mooring anchors (normally concrete blocks) set the appropriate distance off the dock for the size boat to be accommodated.  The boat is then secured bow or stern toward the dock with lines run ashore to a couple of bollards and the mooring line secured to the end of the boat that is away from the dock.  Because the rudder on Sarah is very near the transom and could strike bottom in a shallow berth and I have the Monitor Wind Vance mounted on the transom, I dock Sarah bow-in.  This means I secure the mooring line to one of the cleats on Sarah's stern to hold the boat off the dock and use two bow lines to pull her back toward the dock and keep the bow from swinging side to side.

This arrangement is initially awkward for most North American sailors who are used to tying off to pilings and finger piers.  It does allow the marina to pack the greatest number of boats into a given dock space, which I assume is the reason for its popularity.  Once I had secured Sarah in this manner a couple of times I have found it is actually quite easy.  The only problem it presents is how to get on and off the boat with no pier or pontoon along side.  Initially I just pulled Sarah's bow in close to the dock so I could use the crown of the Chinese CQR anchor as a step to climb on and off.  This worked OK, except at very high tide, when it was difficult to get my foot onto the anchor crown while standing on the dock.  A person shorter than I would have found it very difficult.

The common practice is to use a Passerelle or gang plank for this purpose.  When I was in Gibraltar I purchased a folding aluminum Passerelle from Sheppard's Chandlery.  Then I discovered there was no effective way to secure the Passerelle to Sarah's bow.  In order to use the new Passerelle I either had to moor Sarah stern in or fabricate a way to mount the Passerelle on the bow.

Click on picture to view at full resolutionFor the first two weeks I tried several approaches to mounting the Passerelle, but all were totally unsatisfactory.  Walking the docks at each of the Marinas I stopped in at this time I noticed that many of the bow in boats had a stainless steel  mount for their Passerelle bolted to the side of their anchor roller.  That looked like the best solution for Sarah, but I had to find a metal shop that knew how to fabricate such a mounting.

When I finally got to Almerimar, Spain I found just such a shop, Inox Almerimar.  This is a custom stainless steel metal frabricator who offer a fairly standard Passerelle mount for bow rollers.  I ordered one from Inox Almerimar and the next day they installed it.  The mount is bolted to side of my starboard anchor roller as shown in the picture on the left.  This mount cantilevers the socket into which the Passerelle fits outboard of the bow.  As is common practice I used elastic cord as lift for the shore end of the Passerelle and more elastic cord to secure from the sides to each of the mooring bollards on the dock. 

The normal arrangement is hold the end of the Passerelle a couple of feet off the dock as shown in the picture above.  When a person's weight is brough onto the Passerelle the elastic cord stretches and that end drops onto the dock.  Keeping the Passerelle off the dock will hopefully prevent small critters from getting onboard without an invitation.  It doesn't not keep the feral cats that roam the dock from coming on board to check things out,  but rats and other vermin would find it a difficult if not impossible jump.

Click on picture to view at full resolutionWhen the two ex-pat Zimbabweans (sp?), who are Inox Almerimar, initially installed the Passerelle mount it wobbled a great deal.  Looking at the picture above, left you can see that the forward end of the anchor roller is secured with a single, center-line through bolt.  This sufficient for the downward force of the anchor and anchor rode, but it allows the roller to rock sideways when the force of my weight is put on the Passerelle.  The solution provided by Inox Almerimar is shown in the picture on the right.  They secured a hook around the forestay chain plate to provide a counter force to the Passerelle.  The mount still moves a bit, but it is now much more secure and is not flexing the anchor roller as it initially did.
I sold the Passerelle to fellow American cruisers in 2007 just before my departure from Lagos, PT back to the USA. 
 

 

Cockpit
Click on picture to view at full resolutionThe hinges on all of the cockpit hatches (and the anchor rode locker) were custom made for Pearson out of cast aluminum.  The pins of most of these hinges had started to fail within a year of my ownership of Sarah.  Through the Pearson 424 owners mail list I got in touch with Bristol Bronze in Rhode Island who has the molds to much of the old Pearson components as well as a lot of other neat boat stuff.   As their name implies they cast their products in bronze.  I ordered replacements for all of my hinges in 2004.  The price was around $25.00 each, which is about the same for standard Perko hinges of lesser quality and which don't fit the molded hinge placement on the 424.
As should be expected the holes of the new hinges did not align perfectly with the holes from the previous hinges.  So I did have to fill the old holes with fiberglass putty and drill new holes.

Click on picture to view at full resolutionBristol Bronze is a company I can fully recommend as one that produces quality products and meets their commitments.  The two times I tried to use the email address on that web page returned errors.  You'll probably have to call, in which case it may be difficult to get off the phone because the owner does like to talk.

The fine line in the fiberglass around the hinge in the close up picture is how the previous owner was able to fit the Northern Lights Generator into the lazarette locker.  He had about 2" of the aft edge of the locker cut out to make room for the installation, and then re-glassed with the installation was complete.  Obviously if I need to remove the generator it will either come out in pieces or I will have to repeat that procedure.

The access ports shown above the lazarette hatch in the bottom picture were installed in 2004, primarily to facilitate the removal of the old davits, which were sold on eBay, and to facilitate the installation of the Monitor Wind Vane (see, above)

 

Solent Stay
Click on picture to view at full resolutionA Solent Stay is an inner-forestay that is attached close enough to the headstay fitting on the masthead (normally above the Black Band) such that running backstays are not required to keep the mast in column.  Solent Stays are also normally removable as they are so close to the forestay that even a Yankee, much less a Genoa, will not easily tack between the two stays.  The Solent Stay is very useful for off-shore sailing, but can be a hindrance for in-shore or coastal sailing.  Hence it can be removed and secured out of the way along one of the mast shrouds to allow easier tacking of the Genoa.

The purpose of the Solent Stay is to set a staysail for off-shore sailing.  The smaller area staysail, with its tack located well inboard from the stem of the boat is a much more easily controlled and managed sail when the wind is above Force 5 or 6.  In those winds a Genoa must be partially furled, which still puts a lot of sail area at the end of the boat and puts a lot of stress on what is really a light air sail. 

In preparation for the start of Sarah's Atlantic Circle, I had a Solent Stay rigged on Sarah by Mack Sails & Rigging of Stuart, FL.  Details of the Solent Stay and the sources I used to come up with Sarah's rig are documented on the Solent Stay page. 

It is a little difficult to see in the picture on the right, but this shows the newly installed Solent Stay.  If you double click on the picture it will open the full resolution picture in a separate window.

 
Click on picture to view at full resolutionOn the left is a picture of the Highfield Lever that is used to release and remove the Solent Stay.
Click on picture to view at full resolutionAfter the Solent Stay was installed and a new staysail bent on, I discovered the halyard did not provide a fair lead to the Genoa winch on the mast.  The halyard goes through a swivel block on the Wichard fitting on the front of the mast.  The lead from that block to the winch puts the halyard against the port spreader.  This would produce a lot of chafe on an extended sail.  Before we left Fort Pierce for Portugal I didn't have a chance to work out a solution for this problem.  Fortunately we had fair weather all the way across the Atlantic, and the staysail was never needed on the crossing. 

When I finally berthed Sarah in Cascais, Portugal Jack & Patricia Tyler were berthed on Whoosh at the Doca de Alcantarra in Lisbon.  Since I stole most of the Solent Stay design from Jack, when I visited them I checked out how they took care of the halyard lead problem.

The solution was simple - a cheek block on the forward lower part of the mast to lead the halyard down the front of the mast, away from the spreader,  and turns the halyard to the winch.  My implementation of this design on Sarah is shown on the right.  I added a Spinlock rope clutch to free the single halyard cleat on that side of the mast.

 

Genoa Furling Line Control
When I purchased her, Sarah was equipped with a Harken furling system for the Genoa.  Although I've had some halyard wrap problems with this set up, it performed satisfactorily for the first five years I've owned Sarah and is still in use.  The one part of the furling system on Sarah that did not work well was the furling line. 

When I took possession of the boat the furling line was lead through two small blocks attached to two of the port stanchion bases back to a small cleat on the cockpit coaming.  The fixed shackles that attached the blocks to the stanchion bases did not allow the blocks to articulate into a fair lead for the line.  The line lead from the drum caused it to rub on the drum housing and the blocks themselves did not align well and did not provide for a low friction lead back to the cockpit.  Further the lead into the cockpit, when the line was under load, caused it to rub against the lower mizzen shroud turnbuckle.

Initially I tried to address the problem of leading the line out of the drum and down the deck.  I replaced the two blocks with purpose-built blocks that attached to the stanchions and provided a fair lead.  The problem with these blocks is that they lead inside of the stanchions and were a great ankle-banger when working that side of the deck.  To fix the drum lead problem I added a Harken ratchet block at the base of the aft stanchion on the bow pulpit.  This provided a fair lead out of the drum and to the first of the stanchion blocks described above.

This change greatly improved the operation of the furling line and removed all of the chafe and friction issues that I inherited.  However, the operation of the furling line was still awkward in the cockpit as the mizzen shroud turnbuckle was still in the way.Click on picture to view at full resolutionThis was a livable situation while I was sailing Sarah on the Chesapeake on weekends.  When Mike Repass and I took her off-shore for the start of the Atlantic Circle, the limitations of the system were apparent and bothersome.

We lived with the issues for that voyage, but I decided to find a better solution before I resumed sailing Sarah in Europe in 2006.  The first thing I did was to replace the stanchion blocks with a new design from Schaefer that puts the sheave completely around the stanchion (see picture on right) and leads the line outboard of the stanchions.  This was not a major improvement, but it did address the ankle-banger problem.

Click on picture to view at full resolutionThe second change was to route the furling line down the outside of the cockpit coaming, through a small Spinlock rope clutch, then to a cheek block and back to the cockpit.  This arrangement is shown in the pictures on the right.  Now the lead into the cockpit avoids the mizzen shroud completely and provides better leverage on the line.  The rope clutch eliminates the need to hold pressure on the line while securing it to the cleat and is a convenient fairlead around the curvature of the coaming.  I will still use the coaming cleat to secure the line and not rely on the rope clutch except while adjusting the furling line.

I made these changes in January, 2006 while berthed in Cascais, Portugal.  While I expect them to be a great improvement, that will not be validated until I head out from Cascais in April. 

Yeah, I know I've let Sarah's bright work get way out of control.  Hey I'm cruising, here!

Click on picture to view at full resolutionWell as you can see by the big red X in the picture on the right this arrangement didn't work as well underway as it seemed to work dockside.  The problem is primarily the small rope clutch I used.  I had several of these in my parts bin.  I had intended to use them for the traveler control lines.  They would probably work well in that application, but not in this arrangement.   This rope clutch was intended for dinghy sailing and are engineered so that they can be closed and released without actually touching the clutch itself.  If you pull back and down on the rope it will release the clutch.  If you pull back and up it will close the clutch.  This was not apparent to me when I tested it dock side and there was no wind, so there was very little pressure on the furling line.

When Chris, Martin and I took Sarah out for a test sail before we departed for Gibraltar the wind was blowing over 15 knots.  When Chris tried to let out the furling line under control the clutch kept closing.  This is because of the curvature on the coaming where I mounted the clutch and the cheek block the line leads upward relative to the base of the clutch.  This effective created the type of pull on the line that is used to close the clutch.  So I had to hold down the clutch mechanism to keep it open, while Chris fed out the furling line and Martin sheeted in the Genoa.  Not exactly ideal for my planned single-handed sailing in the Med.

So I removed the furling line from the clutch and the cheek block and went back to the old feed from a block on the stanchion base.  I still think this type of arrangement can be made to work, but not with this type of rope clutch.

 

Spinnaker Controls

The first sail I added to Sarah's inventory after my purchase of the boat was an Asymmetrical Spinnaker from Quantum.  I knew at the time the Genoa and Mainsail needed to be replaced as well, but I felt a good down wind, light air sail was the highest priority for the sail inventory before we departed for Bermuda in 2001.  As it turned out that was a good choice.  We had very light winds all the way from the Chesapeake Bay to Bermuda.  Almost all of the sailing we did on that leg was with the Spinnaker.

Since that time I've made little use of the Spinnaker.  One of the prime reasons the Spinnaker has stayed in the bag for the last 4 years is the time it takes to set it up and get it flying.  It is much easier to just keep the Genoa flying or furl everything and turn on the engine. 

The process of setting the Spinnaker (assuming it is already on deck) involves several steps.

  1. Furl the Genoa and secure the sheets to foot of the forestay.  This is necessary because I fly the Spinnaker with an ATN Tacker, which fits around the furled Genoa and the sheets must be out of the way.
  2. Attached snatch blocks to the aft stanchion bases and run the sheets.
  3. Hoist the spinnaker on the halyard in its sock and attach the tack to the ATN Tacker, which must be secured around the furled Genoa.
  4. Run the Spinnaker downhaul from the tack, through a snatch block at the stem, then down the deck to the cockpit.
  5. Hoist the sock and trim the Spinnaker sheets.

After sailing across the Atlantic to Europe without once setting the Spinnaker, I decided it was time to try to simplify and expedite the setting of this sail.  This summer (2006) I will be cruising the Mediterranean Sea, and I expect a lot of light winds.  Having the Spinnaker back in my sail inventory will likely go a long way to make this sailing a lot more pleasant and productive.

As part of this re-working of the Spinnaker set-up, my goal will be to allow the Spinnaker to be set and doused by myself from the cockpit.

The first simplification I addressed was the running of the downhaul.  Not only was this an additional line that had be run down the deck to the cockpit, there were no provisions on deck or in the cockpit to secure and control this line.  Generally I just ran it from the snatch block on bow, down one deck or the other to the cockpit and secured it to whatever cleat might not be in use.  That usually was the aft mooring cleat.  The downhaul really needed its own cleat and it needed to be fed down the deck so that it was not underfoot and would not foul all of the other lines on deck.

Click on picture to view at full resolutionMy solution is shown on the right.  I installed a series of fairleads down the starboard side of the trunk cabin just below the teak eyebrows.  Then I installed a small Spinlock rope clutch on the forward end of the cockpit coaming.  The rope clutch is far enough forward on the coaming and close enough the side of the trunk cabin to not interfere with anyone going between the cockpit and the deck.  It also close enough to the cockpit for it to be an easy reach to open or close the clutch. 

Click on picture to view at full resolutionAlthough the downhaul generally does not handle large forces, I did through-bolt the rope clutch to the coaming.  The fairleads were secured to the trunk cabin side with self-taping screws.
Click on picture to view at full resolutionI leave the downhaul run through the fairleads and the rope clutch at all times.  I draw the line tight to the forward fairlead as shown in the picture below.  The excess rope tail will be coiled and secured to the grab rail, next to the outboard motor gas tank shown in the picture on the right.

Click on picture to view at full resolutionWith this arrangement all that is needed to hook up the downhaul is to release the rope clutch and flake the line in the cockpit.  Then go forward are pull the line to the bow and clip it to the Spinnaker tack cringle.

In the picture on the left I have attached a light duty, plastic snap shackle to the end of the down haul.  This shackle was designed as a light air sheet/guy connection to a Spinnaker.  I believe it is strong enough for the down haul application.  If not I will replace it with a SS snap shackle.  Right now it is the the only snap shackle  left in my inventory that is either not overkill for the application or clearly not up to the task.  So for now, this is my solution.

The major issue I can identify with my solution for the downhaul  is that the line will run about 6 inches above the foredeck from the stem to the cabin trunk.  A real trip line for anyone moving around up there.  Normally that person will be me, so if I get tripped by my own design it's only fair. 
The next step will be to work the control lines for the ATN sock back to the cockpit.  Currently, I or a crewmember must be on the foredeck to hoist the Spinnaker sock when we are ready to set the sail.  This is fine when I have at least one other experienced sailor onboard.  However I will be doing some single-handed sailing in the Med, and often when I have guests on board none of them will have any meaningful sailing experience.

The problem is running the sock halyard back to the cockpit is that it is a continuous line.  Both ends of the line are secured to the  bottom of the sock.  One end goes directly from the sock to the deck and is used to pull the sock down and douse the Spinnaker.  The line from the other end runs up inside the sock then down the outside in a sleeve.  This end of the line is used to raise the sock and set the spinnaker.  You pull the line in one direction to raise the sock and in the other direction to lower the sock.  My current plans are to use a double block or two blocks at the base of the mast, one for the line lead to raise the sock and the other for the line lead to lower the sock.  Then I will need a cleat somewhere in or near the cockpit to secure this line.

It is possible this arrangement will cause me to abandon the ATN-designed single continuous line to raise and lower the sock and go with a separate line for each function.

Once I have implemented the ATN sock control line leads and tested both of the arrangements described above, then I will set up the spinnaker on deck with both sheets run to snatch blocks at the aft end of the cockpit.  At that point the setting of the spinnaker should require only the following steps.
  1. Furl the Genoa
  2. Release the downhaul rope clutch and flake the tail of the line in the cockpit.
  3. Secure the Genoa sheets then attach the spinnaker halyard and raise the sail in its sock.
  4. Attached the spinnaker tack to the ATN Tacker and attach the downhaul
  5. Return to the cockpit, prepare the windward sheet, raise the sock and trim the sail.

Although that is pretty much the same number of steps as before, they can be accomplished much more quickly and I believe I can do them easily when single-handing.

Dousing the spinnaker should require the following steps.
  1. Turn the boat to either blanket the spinnaker behind the mainsail or ease the sheets to depower the spinnaker.
  2. Pull down the ATN sleeve and douse the Spinnaker.
  3. Go forward and lower the Spinnaker into its bag.
  4. Release the ATN Tacker put in the bag.
  5. Release the downhaul
  6. Return to the cockpit and secure the downhaul and spinnaker sheets.
  7. Unfurl the Genoa and resume sailing.
During that 2006 summer in the Med I never did set the Spinnaker even once.  I never worked out the sock control line leads so that the Spinnaker could be set and trimmed from the cockpit.